Traction-X®: The Integrated Drive and Suspension for Next-Generation Two-Wheelers

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Traction-X® is a patent-protected wheel, drive and suspension architecture that solves a structural weakness in urban two-wheelers. It addresses a long-standing conflict in scooter design: Customers want a protected footwell, relaxed seating position and compact wheelbase, but these packaging requirements force small wheels and heavy powertrain swingarms. The result is reduced stability, tire grip, rolling comfort and high unsprung inertia versus motorcycles. Traction-X removes that compromise.

The core invention is a compact hubless rear-wheel module that integrates wheel support, suspension movement and secondary power transmission into one architecture. Instead of a central hub, a slim outer wheel torus rotates around a fixed inner structure that also functions as the swing arm. An eccentric shaft acts both as swing-arm pivot and drive shaft. Torque passes through an internal gear stage to a ring gear connected to the rim. Because the electric motor can be fixed on the vehicle frame inside the free wheel envelope, it no longer becomes unsprung mass.

For customers and manufacturers, the result is simple: Motorcycle-sized wheel performance in a scooter layout, without sacrificing the footwell. The current electric scooter configuration targets an 18-inch rear wheel, 18 kg unsprung wheel-system mass, a reduction of suspension mass moment of inertia from 17.3 to 0.81 kgm² versus a conventional scooter powertrain swingarm, 37 % larger tire contact patch, twice the rear-wheel angular momentum at 50 km/h and 27 % lower rolling resistance. These are not cosmetic gains. They are designed to increase cornering safety margins, improve comfort and stability on poor urban roads and extend electric range.

Traction-X has already moved beyond concept. Two German universities of applied sciences have investigated the architecture. Thirteen student theses and research projects, around 3,000 hours of supervised engineering work, CAD development, finite-element verification and two design variants have been completed. A scaled animated demonstrator, controlled by a micro-PC, shows the functional principle in motion. A technology readiness level of four has been reached.

The design is intended for established manufacturing processes. Early prototypes can be produced by additive manufacturing and machined components. Pilot and series versions can move toward sand-cast and die-cast aluminium parts. A preferred variant replaces an expensive large thin-ring bearing with sealed track rollers in a circular groove and uses a broad internal gear that can be made from glass-fiber-reinforced polymer to reduce cost and lubrication needs.

The business model is B2B. Traction-X is not building another scooter brand. We aim to become the “Intel Inside” component for manufacturers that need differentiation in a crowded electric mobility market. Revenue can come from supplied modules, OEM licensing, or joint development programs, with premium European L3e-A1 electric scooters as the first beachhead and adjacent urban mobility platforms as expansion markets. For a consistent design language, a hubless Traction-X front wheel was designed as well. The patent can be found at https://register.dpma.de/DPMAregister/pat/register?AKZ=1020111173882, with another patent pending.

Traction-X gives scooter manufacturers what they struggle to build alone: A protected, patent-backed architecture for safer, more comfortable, more efficient premium urban two-wheelers at meaningful global scale.

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  • About the Entrant

  • Name:
    David Koebel
  • Type of entry:
    team
    Team members:
    • Andre Klatt
    • Eric Osterwald
    • Yannik Lachmayer
  • Profession:
    Engineer/Designer
  • Software used for this entry:
    Autodesk Fusion360
  • Patent status:
    patent