REACT®: Automated Capsule Recycling Technology for a Circular Coffee Industry

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The REACT® Coffee Maker is an innovative integrated appliance that automates both the brewing and clean recycling of single-use coffee capsules. Unlike conventional capsule coffee machines, which leave used capsules contaminated with organic coffee grounds, the REACT® Coffee Maker incorporates a patented mechanical separation module that automatically empties each capsule immediately after brewing. This system addresses a critical barrier to sustainable capsule consumption: the difficulty of separating residual coffee from the capsule shell, which prevents efficient recycling and contributes to millions of tons of waste annually.

How it Works:

After brewing a cup of coffee, the user simply closes the machine as usual. The REACT® system then automatically engages an extraction cycle:

  • The capsule is mechanically pierced and rotated while a controlled airflow and mechanical scraping dislodge all residual coffee grounds.
  • The grounds are conveyed into an internal compartment for organic waste.
  • The cleaned capsule shell is routed into a separate bin ready for recycling without further handling.
  • The machine resets itself for the next brewing cycle, providing a seamless user experience.

Novelty and Advances Over the State of the Art:

The REACT® Coffee Maker is the first coffee appliance to combine brewing and automated capsule cleaning in a single device:

  • No other consumer coffee maker offers integrated recycling preparation of capsules.
  • The system is compatible with widely used capsule formats, including Nespresso®-style capsules.
  • It directly supports compliance with new European Union packaging and waste directives requiring compostable or recyclable single-dose containers.
  • By ensuring capsules are clean and properly separated, it increases recycling rates from under 10% to nearly 100%.
  • It removes the burden of manual cleaning or specialized disposal collection points, eliminating friction for consumers and businesses.

Feasibility and Manufacturability:

The REACT® Coffee Maker is designed for mass production:

  • The mechanical extraction module leverages standard electric actuators, sensors, and injection-molded components.
  • The machine builds upon established capsule brewing technology with modular integration of the cleaning unit.
  • Engineering prototypes have been built and validated (Technology Readiness Level 7), demonstrating both brewing performance and reliable capsule separation.
  • Industrialization is scheduled for Q3 2025, with first production runs targeted for Q1/Q2 2026.

Applications and Market Potential:

The REACT® Coffee Maker targets both consumers and professional environments:

  • Households who value convenience and sustainability.
  • Offices, co-working spaces, hotels, and small cafés that must meet environmental targets and wish to reduce waste handling costs.
  • Regions implementing regulatory requirements for capsule recycling or compostable packaging.

The global single-use capsule market is projected to surpass $19 billion by 2030. The REACT® Coffee Maker is positioned as a category-defining product, combining premium coffee experience with effortless compliance and responsible recycling. It delivers both environmental impact and strong consumer value in a growing segment increasingly under regulatory and social pressure to adopt circular solutions.

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  • About the Entrant

  • Name:
    Eduardo Perez Martinez
  • Type of entry:
    individual
  • Software used for this entry:
    SolidWorks