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Manufacturing & Materials

Date Title Views

Polymer Fusion Labeling – Solving the Global Labeling Crisis for Durable Polyolefin Products

Labeling is failing, not just aesthetically or functionally, but systemically. Across the most widely used plastics in the world, polyolefin thermoplastics like HDPE, PP, TPO, and TPV, traditional labels peel, fall off, or are never able to adhere at all. These materials make up 66% of the plastics used in industries producing long-life products: reusable packaging, automotive dunnage,

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Matthew Stevenson
Clarkdale, United States
Votes: 0
Views: 586
Manufacturing & Materials
May 31, 2025

A Novel Strategy for Collecting Recyclable Packaging

After more than 30 years, there are still only 10 deposit law states where consumers are incentivized to recover their 5 or 10 cent deposits on beverage and water bottles and containers.

Yet, the evidence after 30 years shows that in deposit states, 75-90% of deposit bottles are returned, just so consumers can recover their deposits,

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Thomas Brady
Holland, United States
Votes: 2
Views: 569
Manufacturing & Materials
May 31, 2025

A New Method for Designing Extrusion Profile Dies

Plastics extrusion die design is a challenging and complex task, especially for products with irregular cross-sectional shapes. The profile (shape and dimensions) of the die exit plate plays a crucial role in determining the final extrudate cross-section.

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Qingping Guo
Oshawa, Canada
Votes: 0
Views: 561
Manufacturing & Materials
Jul 1, 2025

Waste Plastic Bottles to Drone Frames

Uplift Drones is a pioneering company dedicated to transforming disposable plastic bottles into high-performance drones. Our mission is to reduce environmental impact while delivering cutting-edge drone technology for various industries.

This project focuses on repurposing waste plastic bottles into lightweight, durable drone frames. The process begins with collecting and cleaning used plastic bottles.

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Ikponmwosa Obasogie
Port Harcourt, Nigeria
Votes: 0
Views: 541
Manufacturing & Materials
Jun 28, 2025

Heat Shrink Tubing For Soaker Hose Section Blocking & Garden Hose Repair

When using soaker hose for irrigation, efficient section-blocking where one does not wish for water to be released from the hose walls does not exist as a dependable product, or homemade fix. Many jury-rigs are employed, such as wrapping with tapes, clamping on pool noodle sleeves,

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Bill Kitsch
Old Town, United States
Votes: 1
Views: 533
Manufacturing & Materials
Jun 2, 2025

Pyramid Farm

Traditional energy consumption and farming methods are not scalable or sustainable enough to meet the demand of future generations. Labor shortages are rising as rural populations are shrinking, and younger generations are less interested in farming careers. Climate change and supply chains concerns are exacerbating the need for action.

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Jermaine Dent
Baltimore, United States
Votes: 0
Views: 527
Manufacturing & Materials
Jun 16, 2025

Low-Cost Sensor-Based Impact Testing Rig for Material Evaluation

This project focuses on developing a simple and cost-effective impact testing rig using basic sensors and electronics to evaluate materials under low-energy impacts. Commercial testing machines like Charpy and Izod are commonly used, but they are often expensive (₹5–10 lakh commercial systems) and not easily accessible for small institutions or student-level research.

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Devang Kalmegh
Pune-411017, India
Votes: 1
Views: 527
Manufacturing & Materials
Jul 2, 2025

Minimizing Weld Distortion

Although vibration has been used in the past to minimize weld distortion, results have been inconsistent. Plus, if the vibration is produced with electric power, it poses a risk: loss of welding ground could result in the welding "signal" to be sent thru the vibrator's ground line, damaging it and the power cord and source, perhaps starting a fire.

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Bruce Kiauba
Philadelphia, United States
Votes: 3
Views: 521
Manufacturing & Materials
May 20, 2025

SoapStandle: Small Innovation, Big Impact

SoapStandle is a patented, category-defining solution that addresses a deceptively simple but globally significant problem: the waste, mess, and inefficiency of using bar soap. Designed to elevate sustainability, functionality, and user experience, SoapStandle transforms the way consumers engage with bar soap, making it cleaner, longer-lasting, and far more appealing in the modern hygiene routine.

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Skye Hennings
Kwazulu Natal, South Africa
Votes: 0
Views: 516
Manufacturing & Materials
Jun 12, 2025

Origami-inspired Ceramic Structures- A Paradigm Shift for Brittle Materials

Our design introduces a unique approach to transform inherently brittle materials, such as ceramics, into adaptable and tough structures through the ancient art of origami, enabled by additive manufacturing (AM) and elastic coating. Traditionally, brittle materials fail catastrophically under stress, which limits their use in applications that require damage-tolerance behavior.

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Muhammad M Rahman
Houston, United States
Votes: 0
Views: 514
Manufacturing & Materials
Jun 27, 2025

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