Variable Ratio Chain Drive

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Views: 4935
Machinery & Equipment
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Variable ratio chain drives (derailleurs) are extremely efficient, but suffer from several problems:

1. They should not be shifted under load.
2. They should not be shifted while stopped.
3. The chain is side loaded for most gear combinations, limiting the useful combinations.
4. They are subject to jamming caused by the chain wedging between the gears.

This concept addresses those problems by using rings of retractable, bistable teeth mounted in each of a pair of wheels. The gear ratio is changed by extending/retracting the rings of teeth to choose an appropriate combination. The teeth are moved by a shifter fork (light green) operating in the portion of the wheel where the chain is not engaged. The shifter only serves to move the teeth from one stable position to the other.

In this example, the teeth are maintained in extended or retracted position by magnetic rings (red). Other means of retaining the teeth in either extended or retracted position include bistable springs ("oil can" action) or ball-detent pins.

A standard chain tensioner adjusts for chain length (not shown for clarity.)

FEATURES/BENEFITS OF THIS DESIGN

Rings of extendable teeth:
-- All gear ratios are coplanar
-- No forbidden combinations
-- No side load on the chain
-- Other constant-pitch flexible members. like toothed belts, may be used as well
-- The mechanism may be enclosed, since jamming is eliminated

Bistable teeth:
-- Shifter contact lasts only until the tooth goes over-center, when the tooth moves into
the other stable position

Shifting occurs where chain is not engaged:
-- Gear ratios can be changed under load
-- Gear ratios can be selected while stopped
-- Tooth wear from shifting is minimal since there is no load during sliding action

APPLICATION IN BICYCLES

While this concept describes a general-purpose transmission, the most familiar example of the current technology is a multi-speed derailleur bicycle. In this application, there are additional advantages to this concept.

Currently, derailleur-equipped bicycles must come to a stop with the correct gear for resuming already selected. This is a serious safety concern. Starting out in the high gear that was in use before the cyclist came to a stop can put excessive load on the knees of the rider.

On hills it is essential to reduce gear ratios before the gears are moving too slowly to shift. Failure to do so means a walk to the top of the hill, or dismounting, holding the rear wheel off the ground, and shifting to an appropriate gear.

In both these instances, this concept avoids the problem. At any time, the gear ratio can be changed while back-pedaling. On a hill, the gear ratio can be reduced while continuing to pedal hard.

In summation, this concept retains the efficiency of chain drives, while eliminating many of the problems in current designs.

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  • ABOUT THE ENTRANT

  • Name:
    Ronald Phillips
  • Type of entry:
    individual
  • Profession:
    Programmer/Analyst
  • Number of times previously entering contest:
    never
  • Ronald's favorite design and analysis tools:
    Pro-E, Sketchup
  • Ronald's hobbies and activities:
    Bicycling, Music, Programming
  • Ronald belongs to these online communities:
    Linked-in: www.linkedin.com/in/rwphillips
  • Ronald is inspired by:
    Problems inspire me. If possible, eliminate, not solve.
  • Hardware used for this entry:
    MacBook Pro
    Software used for this entry:
    Google Sketchup, OpenOffice Draw
  • Patent status:
    none