Auto H20’s Automatic Portable Automatic Water Bottle Filling Station

Votes: 25
Views: 737

Auto H20 is a team that started in the capstone program at San Diego State University. Four mechanical engineers, three electrical engineers, two computer engineers and one graphic designer student developed a full scale prototype of auquio. Auquio is a portable automatic water bottle filling station that uses an acoustic method to stop the flow of water. This prototype has been tested to be compatible with 20 to 40 oz reusable water bottles made from glass, plastic, aluminum and stainless steel.

When a compatible bottle is placed into the fill zone, the infrared sensor sends a signal to the Raspberry Pi, initiating a new fill. Water is pumped from an internal water supply to a nozzle located at the top of the fill zone. A condenser microphone and the tubing is located at the nozzle above the water bottle. The condenser microphone picks up the cavity resonant frequencies and sends the signals to the printed circuit board. The signals are passed through an active, 4-pole, Sallen-Key lowpass butterworth filter with the 3dB cutoff frequency of 2.5 kHz. The analog sound then gets converted to digital data using a MCP3008, a 10bit ADC chip, before further being processed by the Raspberry Pi.

The underlying principle of this product is the analysis of changes in cavity resonant frequencies coming out from the bottle over time .The signal picked up from the condenser microphone carries this cavity resonant frequency. The Raspberry Pi analyzes this data for every 0.2 seconds by performing a Fast Fourier Transform. The maximum frequency detected within the spectrum of this time frame is stored for later analysis. When it gathers enough data, a curve fit function of these data points will be found, and the slope of the curve will be calculated. When the Raspberry Pi detects the slope delta threshold, it will signal the system to stop the water. This product accommodates acoustic interferences such as people talking, car alarms, and planes flying overhead. This portable ADA compliant design accommodates users and reduces water wasted.

No target frequency was identified for every bottle but a similar pattern of exponential frequency growth was discovered. The design prototype, including the graphic design, was completed at a cost of $830.44 and over 2,500 hours of labor.

The design was reviewed for both mechanical and electrical failure. A factor of safety of 1.7 was identified for the system. Additionally, there is a drain to catch spilled water and store it in an internal gray water tank. An emergency stop button is available to stop the flow of water. Once the emergency stop button is released and the bottle is removed the next bottle can be inserted thus resuming standard operations without additional inputs. The pump and motor driver are powered by 12V DC and the PCB is powered by a power bank.

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  • ABOUT THE ENTRANT

  • Name:
    Lydia Keaty
  • Type of entry:
    team
    Team members:
    Nathan Behymer, Ahmed Bohamad, Alberto Gomez-Flores, Lydia Keaty, Brian Leenerts, Nguyen Pham, Erick Pompa, Ivan Santana, Stephanie Suarez, Mohamad Zeidan
  • Profession:
    Engineer/Designer
  • Lydia is inspired by:
    This product was the result of our senior design project team at San Diego State University. Water is a valuable resource that should not be wasted if avoidable. The convenient automatic shutoff that stops without a timer is not something we have seen before. The automation to shut off the water when a reusable bottle is full, prevents users from spilling or wasting water. I was the project manager of the team and as a student and parent refilling reusable water bottles was a daily task. As students there were many times our hands were full with books, food, cell phones, or other items and it would have been more convenient to place a water bottle without having to depress a button or have the bottle sides be wet and slippery from spill over. As a parent, automation would stop a spill from occurring thus preventing an accident while teaching small children to fill their own bottles. This was designed with ADA compliance and end users in mind. Small children and adults tested this prototype by filling their water bottles.
  • Software used for this entry:
    Solidworks, audacity, Matlab, comsol, KiCAD, LTSpice, Thonny
  • Patent status:
    none